Mazda 6 since 2002
1. Operation and car maintenance
2. Engine
3. Transmission
4. Running gear
5. Steering mechanism
6. Brake system
6.1. General information
6.2. Brake system
6.2.1. Check and adjustment of elements of brake system
6.2.2. Check of level of brake liquid in a tank of a hydraulic actuator of working brake system
6.2.3. Brake hoses
6.2.4. Air removal from brake system
6.2.5. Check of the return valve of a vacuum hose (amplifier of brakes)
6.2.6. Check of a pedal of a brake
6.2.7. Removal and installation of a pedal of a brake
6.2.8. Removal and installation of the main brake cylinder
6.2.8.1. Removal
6.2.8.2. Installation
6.2.9. Check of the sensor of level of liquid
6.2.10. Dismantling and assembly of the main cylinder
6.2.11. Removal and installation of a forward brake disk
6.2.12. Replacement of forward brake shoes
6.2.13. Check of lay brake system
6.2.14. Removal, check and installation of the back sensor of speed of a wheel of ABS
7. Onboard electric equipment
8. Body
 





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6.2.8.2. Installation

ATTENTION
Always establish laying of a pusher of the amplifier of brakes before testing measurements or adjustments.


Fig. 6.22. Installation of the special adaptation on the amplifier of brakes


Establish the special adaptation on the amplifier of brakes, as is shown in drawing 6.22, and tighten nominal effort of an inhaling.
Inhaling moment: 9,8–16,0 N · m.

Fig. 6.23. Vacuum creation in the amplifier of brakes


Using a vacuum manometer, create in the amplifier of brakes vacuum the value equal of 66,7 kPas (fig. 6.23).

Fig. 6.24. Measurement of length of a pusher


Using a calliper, measure distance of L, as is shown in drawing 6.24.
Standard length: 22,7 mm.

Fig. 6.25. Adjustment of length of a pusher


If the size L does not correspond to norm, as shown, remove the special adaptation (49 E043 001) and the special adaptation (49 B043 004) adjust length of a pusher. Apply the special adaptation (E043 003A) to prevention of rotation of a pusher (fig. 6.25).
Remove special adaptations, replace the special adaptation (49 E043 001) and again measure distance of L.

Fig. 6.26. The scheme of the correct installation of the main cylinder on the amplifier of brakes


Establish the main cylinder on the amplifier of brakes (fig. 6.26).

ATTENTION
If after installation of the main cylinder, air does not leave properly tubes of brake system even after procedure of its removal, probably incomplete rastormazhivaniye of wheels or other defect. Remove the main cylinder and repeatedly establish it properly.

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6.2.8.1. Removal
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6.2.9. Check of the sensor of level of liquid