Mazda 6 since 2002
1. Operation and car maintenance
2. Engine
3. Transmission
3.1. Coupling
3.1.1. General information
3.1.2. Check and adjustment of a pedal of coupling
3.1.2.1. Adjustment of height of provision of a pedal
3.1.2.2. Check and adjustment of a free wheeling of a pedal of coupling
3.1.2.3. Verification of the provision of switching off of coupling
3.1.2.4. Removal and installation of a pedal of coupling
3.1.2.5. Removal and installation of tubes of a hydraulic actuator of coupling
3.1.2.6. Removal and installation of the main cylinder of a drive of switching off of coupling
3.1.2.7. Removal, check and coupling installation
3.2. Mechanical transmission
3.3. Automatic transmission
3.4. Driving mechanism
4. Running gear
5. Steering mechanism
6. Brake system
7. Onboard electric equipment
8. Body
 







3-1-2-4-snyatie-i-ustanovka-pedali-scepleniya.html

3.1.2.4. Removal and installation of a pedal of coupling

Remove the panel of furnish of a combination of devices.
Remove the block of a combination of devices.
Remove the top part of the dashboard.
Remove a fork of a pusher of the main cylinder of coupling with a pin. Remove a clip and take out a pin from an opening.
Remove a coupling pedal.

Fig. 3.6. Components of a pedal of coupling: 1–nut; 2–socket of the switch of a pedal of coupling; 3–switch of a pedal of coupling; 4–nuts of fastening of a pedal of coupling; 5–clamp; 6–fork axis; 7–fork plug; 8–nut of fastening of a rod of a fork; 9–fork rod; 10-fork; 11-overlay of a pedal; 12-coupling pedal


Disconnect the socket of the switch of coupling. Turn off three nuts, remove a coupling pedal assembled with an arm.

Fig. 3.7. Removal of a spring of compression


Remove a spring of compression of a servomechanism. For this purpose, using a small screw-driver, remove an E-shaped ring then remove a compression spring (fig. 3.7).
Establish the plug of a fork of a pusher of the main cylinder of coupling. To put konsistentny greasing on an internal part of the new plug. Establish the fork plug in an opening of a pedal of coupling.
Establish the first buffer of a pedal of coupling.
Establish an overlay of a pedal of coupling.
Establish a spring cover.
Establish the plug of the servo-driver of a pedal of coupling. Before installation put konsistentny greasing on an internal part of the new plug.

Fig. 3.8. Installation of plugs of a pedal of coupling


Put konsistentny greasing on both surfaces of two new plugs of a pedal of coupling and establish them in a pedal opening (fig. 3.8).
Establish a coupling pedal assembled in an arm of a pedal of coupling and fix a bolt and a nut.
Inhaling moment: 36.8 N · m.

Fig. 3.9. Installation of a spring of compression


Put konsistentny greasing on surfaces of contact of the plug and a compression spring. Using nippers, establish an E-shaped ring and put into place a spring of compression of a saddle of a servomechanism (fig. 3.9).
Establish a coupling pedal in collecting and fix three nuts.
Inhaling moment: 18,6–22,5 N · m
Connect the socket of the switch of coupling.
Put konsistentny greasing on surfaces of contact of a pin and an opening of the plug of a fork of a pusher of the main cylinder of coupling. Connect a fork to a pedal of coupling by a pin. Establish on a pin a clip.
Establish the top part of the dashboard.
Establish the block of a combination of devices.
Establish the panel of furnish of a combination of devices.
Check and adjust a coupling pedal.

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3.1.2.3. Verification of the provision of switching off of coupling
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3.1.2.5. Removal and installation of tubes of a hydraulic actuator of coupling