Mazda 6 since 2002
1. Operation and car maintenance
2. Engine
3. Transmission
3.1. Coupling
3.2. Mechanical transmission
3.3. Automatic transmission
3.4. Driving mechanism
3.4.1. General information
3.4.2. Forward power shafts
3.4.3. Removal and installation of a nave of a forward wheel
3.4.4. Removal and installation of a nave of a back wheel
3.4.5. Removal and installation of a forward connecting shaft
3.4.6. Assembly and dismantling of a connecting shaft
3.4.7. Removal and installation of a power shaft (cars with a mechanical transmission)
3.4.8. Removal and installation of a power shaft (cars with an automatic transmission)
3.4.8.1. Removal
3.4.8.2. Installation
3.4.9. Removal and installation of a power shaft (cars with a mechanical transmission)
4. Running gear
5. Steering mechanism
6. Brake system
7. Onboard electric equipment
8. Body
 






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3.4.8.2. Installation

Fig. 3.152. Installation of a dynamic damper


Establish a dynamic damper, as is shown in drawing 3.152.
Standard length: 334,7–340,7 mm.
Establish a new collar of a cover on a dynamic damper.

Fig. 3.153. Napressovka of a new rotor of the sensor of anti-blocking system of brakes on a power shaft


Establish a new rotor of the sensor of anti-blocking system of brakes on a power shaft and напрессуйте it with use of special adaptations (fig. 3.153).
Fill a cover (from a wheel) with konsistentny greasing.

NOTE
Covers with the party of a wheel and from a transmission differ.

ATTENTION
Do not concern some konsistentny greasing hands. Put greasing from a tuba, do not allow hit of polluting substances in a cover.
Amount of konsistentny greasing: 90–110 g.

Establish a cover, without removing a sticky tape by which shlitsa of a shaft were wrapped up when dismantling.
Remove a tape.

Fig. 3.154. Installation трипода


Level the labels put at removal and establish трипод, using a core and a hammer (fig. 3.154).
Establish a new lock ring, using pincers for removal and installation of lock rings.

ATTENTION
Be convinced that the lock ring was established in a shaft groove.

Fill the case of the hinge and a cover (from a transmission) with konsistentny greasing.
Amount of konsistentny greasing: 195–215 g.
Establish the hinge case.
Establish standard length of a power shaft.

Fig. 3.155. Air removal from covers by means of a screw-driver


Let the air out from covers, raising edges of the smaller ends of covers the screw-driver which has been wrapped up by a fabric (fig. 3.155).

ATTENTION
Do not allow leakage of konsistentny greasing. Do not damage covers.

Be convinced that length of a power shaft – within norm.
Bend a collar in the direction opposite to the direction of rotation of a power shaft at movement of the car forward, and, using flat-nose pliers, densely tighten a collar.

Fig. 3.156. Installation of a collar of a cover (from a transmission)


Block the collar end, having bent blocking clips (fig. 3.156).

ATTENTION
Reliably establish a collar in a flute.

Adjust a gap And

Fig. 3.157. Reglirovka of a gap And a cover (from a wheel)

rotation of an adjusting bolt of the special adaptation (fig. 3.157).
Gap And: 2,9 mm.
Compress a small collar of a cover from a wheel, using the special adaptation. Check that a gap In
– within norm (fig. 3.158).

Fig. 3.158. Reglirovka of a gap In a cover (from a wheel)


If a gap In more norm, reduce a gap of the special adaptation and again compress a cover.
If a gap In less norm, replace a cover collar, increase a gap of the special adaptation and compress a new cover.
Gap In: 2,4–2,8 mm.
Be convinced of that the collar of a cover does not act from area of installation of a collar of a cover.
If it so, replace a collar of a cover and repeat installation.
Fill a cover with konsistentny greasing from a repair kit.
Adjust a gap In rotation of an adjusting bolt of the special adaptation.
Gap In: 3,2 mm.
Be convinced of that the collar of a cover does not act from installation area.

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3.4.9. Removal and installation of a power shaft (cars with a mechanical transmission)